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Chevrolet - 502 CI (8.2L) PARTIAL ENGINE BLOCK | |
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GMPP 502ci Gen VI Chevrolet big-block partial engine with steel roller camshaft. This partial engine is used as the foundation for all GM 502 Gen 6 crate engines. One some 502 engines, GM makes a camshaft change, but everything else is the same. Keys - allengine, scperformanceeng, gmperformanceeng, gmgoodwrencheng. Use allengine for a complete list of all three. |
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ZZ 502/502 NAVIGATION | |
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502 PARTIAL ENGINE BLOCK | |
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For those who need the max, here’s an 502ci Gen VI Chevrolet big-block with roller camshaft. This block is identical to the Gen V block, but has a new roller camshaft design block. The pistons, rods, and crankshaft are the same as Gen V. This engine features a standard deck height “iron” block with four-bolt main bearing caps, a 4.00” stroke forged steel crankshaft and 4.47” diameter forged pistons. The compression ratio is a reasonable 8.75:1 when used on the 502 HO engine, with 118cc chambers cast iron heads, or 9.6:1 on the 502/502 HP engine with 110cc chamber aluminum heads. It has 4340 steel connection rods with 7/16” rod bolts. This partial includes block, forged steel crankshaft, pistons, flexplate, damper, oil pump, oil pan, oil pan baffle, front cover, steel roller camshaft with lifters, timing chain, and cam sprocket. (When using for replacement for 502 HO engine, the camshaft must be changed from 12366543 to 24502611.). This Partial Engine is ready for heads and the rest of the upper engine components to be added. Technical Note: Starting with the Gen VI engine blocks, Mark IV, Gen V or Gen VI iron or aluminum cylinder heads are interchangeable. An electric fuel pump is required because the Gen VI block P/N 10237292 does not have a mechanical fuel pump boss. Old part numbers: 10185059, 24502619. New part number: 12568782. Service Parts (12568782 Parts List): The following are service items for the 502ci (8.2L) high output partial engine part number 12568782. 10237292 - Bare Block (Cast Iron) 12533507 - Forged Aluminum Piston ASM (Std.) 12524293 - Piston Rings (Std.) 10183723 - Crankshaft 1053 Forged Steel 10198922 - Connecting Rod (4340 Forged Steel) 10216339 - 8” Torsional Damper 10185034 - Flexplate Dual-bolt Pattern, For Automatic Transmissions 10240721 - Oil Pan 6 Qt. (Pick-up Truck Pan) 14097040 - Oil Pan Baffle (Upper) 12555167 - Oil Pump and Screen 10230954 - Front Cover, Aluminum With Timing Indicator 12366543 - Steel Roller Camshaft 17120061 - Tappets 12371053 - Timing Chain Kit Service Parts (Parts For Rebuilding): 10244451 - Piston ASM (.030” O.S.) 12523923 - Piston Rings (.030” O.S.) 14097008 - Oil Pump (Less Screen) 12366984 - Head Gasket Competition Design |
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502 PARTIAL ENGINE PARTS LIST | |
| P/N | Description | Qty. |
| 10237292 | Block - Cast iron, samesed cylinder walls, 9.800” (STD) deck height, 4-bolt mains, 4.47” bore, reinforced deck surfaces, can use roller tappet or standard tappet lifters. Maximum over bore is 4.500”. Casting number 10237300. Straight cap bolt orientation, cast iron bearing caps, 2.75” crankshaft journal diameter, wet sump, 1-piece rear main seal design, max stroke 4.600”, bear weight is approximately 269 lbs., intended for street/modified use, good for up to 700 HP. Does not have a fuel pump boss. Note: Main caps come with block and are not sold separately. |
1 |
| 12558081 | Dowel - Head Pin, 1/2” Diameter | 4 |
| 01453658 | Dowel - Rear Transmission Pin (Also called Flywheel Pin or Clutch Housing Pin) | 2 |
| 12554553 | Dowel - Timing Cover Pin (2), Oil Pump (2), 1/4” diameter, Camshaft Locator (comes on camshaft) (1). Fits both SBC and BBC | 5 |
| 88891749 | Freeze Plug - Brass, 1-5/8” (41.5mm), usable with marine applications. | 6 |
| 14084945 | Water Jacket Plug - (1-1/4 - 19) NPT, lower water drain and left hand front of block. | 2 |
| 03999200 | Camshaft RR Bearing Plug - 2-7/8” O.D. | 1 |
| 00444777 | Oil Galley Plug - Cam boss rear, (1/4” - 18) NPT, Hex Head | 3 |
| 14090911 | Drain Plug - (3/8” - 18) NPT, Hex Head | 5 |
| 00444613 | Lifter Valley Plug - 1/8” hex head pipe plug | 3 |
| 11609914 | Oil Galley Plug - Cam boss front, hole drilled through center for oiling the timing chain. | 3 |
| 03866604 | Stud - Oil Pump, bolt with stud for mounting windage tray. | 1 |
| 10224104 | Stud - Gen 5 & 6, inner main caps, windage tray stud (1/2 - 13). | 4 |
| 10106460 | Stud - Gen 5 & 6, outer main caps (1/2-13 x 2.78"). | 10 |
| 10106461 | Stud - Gen 5 & 6, inner main caps (1/2-13 x 3.50"). | 6 |
| 12508996 | #1 Cam Bearing | 1 |
| 12508997 | #2 & RR Cam Bearing | 2 |
| 12508998 | #3 & 4 Cam Bearing | 2 |
| 06264902 | O-Ring Seal - Seal for Gen 5 & Gen 6 rear main bearing cap. | 1 |
| 10181306 | Crank Bearing - STD #1, 2, 3, 4 | 4 |
| 10181307 | Crank Bearing - STD Rear | 1 |
| 10101164 | Rear Main Seal - 1-Piece Style | 1 |
| 10230954 | Timing Cover - Molded Pointer, 6 Bolt, Gen 5 & 6. Use with 10198910 front cover gasket, 10191640 front cover seal, and (6) 10243771 special shoulder front cover bolts. All included on the partial engine. | 1 |
| 12371056 | Lifters - Kit, (16) roller tappets 17120061,( 8) tappet guides 12551397, (1) tappet guide retainer 12551399, (4) 09440224 tappet guide retainer bolts. | 1 |
| 12366543 | Camshaft - Steel Hydraulic Roller Tappet, 502 Partial Engine, 502/502 engine Duration (224° I, 234° E @ .050” Lift), Valve Lift (527” I, .544” E) Used on the Partial Engine, 502/502, and Ram Jet 502, includes cam to sprocket locator pin 12554553. |
1 |
| 12371053 | Timing Chain Kit - Includes 12550039 crankshaft sprocket, 12551401camshaft sprocket, 10114177 timing chain, 10168501 camshaft retainer, (3) 09424877 hex camshaft sprocket bolts, and (2) 14093637 camshaft retainer bolts. | 1 |
| 12496610 | Connecting Rod Kit - Includes (8) 10198922 Forged 4340 steel, magnafluxed, shot-peened, rods that are machined for pressed piston pins. The rods come with (16) 14096148 7/16-20 x 2.28” knurled shank connecting rod bolts with special shoulder and (16) 03942410 1038 steel 6-point 7/16-20 connecting rod nuts. | 8 |
| 10181277 | Connecting Rod Bearing - Standard Size | 8 |
| 12533507 | Pistons - Forged Aluminum with complete ring pack 12524293 (std), 502 (std) size, pressed pin, one piston per part number (not sold in kit form). These pistions make 8.75:1 compression with the 502 HO 118cc combustion chambered iron heads and 9.6:1 compression with the 502/502 110cc aluminum heads if using the stock GM head gaskets with both heads. Pistons include wrist pins | 8 |
| 10183723 | Crankshaft - Forged 1053 steel, one-piece rear seal, externally balanced, nitriated, and cross drilled. Flywheel locator pin (7/16” diameter) 03701679 is included. | 1 |
| 10216339 | Torsional Damper - 8”, counterweighted | 1 |
| 10114166 | Crankshaft Sprocket Key | 1 |
| 10126796 | Crankshaft Bolt - Used for retaining the balancer and pulley on the crankshaft snout. (1/2-20 x 1.38”) | 1 |
| 03864814 | Crankshaft Bolt Washer - Used with crankshaft bolt above. | 1 |
| 10185034 | Flexplate - Gen 5 & Gen 6, 14” diameter, 168 teeth, dual-bolt design. When used with 4L80 transmissions, only three attaching bolts can be used. For automatic transmission only. | 1 |
| 03727207 | Flexplate Bolt - Used to retain automatic flexplates, 7/16-20 x 27/32”, 6 required normally. | 8 |
| 10240721 | Oil Pan - 6 quart with windage tray, pickup oil pan, metric drain plug | 1 |
| 10106407 | Oil Pan Gasket | 1 |
| 88891787 | Oil Pan Drain Plug - 12mm 2nd Des. Use with drain plug O-Ring seal 03536966. | 1 |
| 14097040 | Oil Pan Baffle - Used with oil pan 10240721. | 1 |
| 09422297 | Oil Pan Baffle Retainer Nut - 3/8"-16 Hex, Locking. Used with main cap studs to retain the oil pan baffle. | 5 |
| 00382105 | Oil Pan Baffle Retainer Washer - 3/8”-16 | 5 |
| 09440224 | Oil Pan Bolt - For retaining the oil pan to the block (5/16-18 X .62”) | 20 |
| 12555167 | Oil Pump - Oil Pump, screen, and tube. | 1 |
| 03998289 | Oil Pump Shaft - Shaft and distributor to oil pump retainer. Retainer is 03764554 (Nylon). | 1 |
| 03853870 | Oil Filter Adapter - Gen 5 & 6 Oil Filter Fitting | 1 |
| NOTE: The parts below here are a list that I'm working on. My goal is to seperate out all the parts that come on the Partial Engine, then on all the other 502 engines to put a list of all the parts that they come with minus the parts for the Partial Engine and refer to this page for everyone to get these parts shown. This will save me a lot of space on all the 502 pages and still give everyone a complete list of parts that are specific to the 502 engine that they are interested in. The list above that, which is given by GMPP, isn't complete enough for someone doing extensive work on their engine. The parts below do not come on the partial engine, but may be helpful to people until i get everything finished. | ||
| 12523976 | Rocker Arms - 1.7:1 Ratio, Stamped Steel Kit | 16 |
| 10114123 | Rocker Arm Stud Kit - For Gen V and Gen VI engines with 12523976 non-adjustabble roker arms. | 16 |
| 12562920 | Cylinder Heads - Cast iron, rectangular intake ports, 118cc open chamber, 3/8” rocker stud holes. | 2 |
| 12366984 | Head Gaskets - Additional opening for improved cooling on 502 engines. Compressed thickness of .041”. | 2 |
| 14097045 | Valves - 2.19” Diameter Intake, P/N 14097049 1.88” Diameter Exhaust | 16 |
| 14097002 | Valve Spring - Dual, 1.487” O.D., pressure @ installed height (110# @ 1.88”) | 16 |
| 12360874 | Valve Spring Cap - Retainer (Cap) and Seal Kit, 16 retainers 12550421, and 16 seals 12550422 | 32 |
| 03947880 | Valve Stem Key | 16 |
| 03875916 | Valve Spring Shim | ? |
| 12368081 | Push Rods - High performance kit, roller lifter design, 1010 steel, .058” wall thickness. 8 Intake 10227762 (3/8” x 7.575”), 8 Exhaust 10227763 ( 3/8” x 8.525”) |
16 |
| 14097005 | Push Rod Guide Plate | 4 |
| 03933163 | Intake Manifold - Aluminum, rectangular intake ports, standard flange Holley four-barrel mounting pad. | 1 |
| 12506106 | Intake Manifold Gasket - Restricted heat crossover passage. | 1 |
| 12484890 | Water Pump - Cast Iron, Long Leg | 1 |
| 12553666 12553667 |
Valve Cover LH - black powder coated Valve Cover RH - black powder coated |
1 1 |
| 10126727 | Valve Cover Gasket - 2 gasket set | 1 |
| 05613438 25171349 |
Spark Plug - MR43T Gap .045, comes with these plugs Spark Plug - Rapidfire #10 Gap .045 |
8 8 |
| 25160561 25324052 |
Oil Filter - Long (ACDelco PF1218, GM 25160561) Comes with long. Oil Filter - Short (ACDelco PF454, GM 25324052) |
1 |
| 24502611 | Camshaft - Steel Hydraulic Roller Tappet, 502 HO Duration (211° I, 230° E @ .050” Lift), Valve Lift (510” I, .540” E) |
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Technical Notes: • For manual transmission applications use flywheel P/N 14096987 and a suitable 11” clutch assembly. • Distributor (P/N 93440886 or 88961867) or melonized distributor gear (P/N 10456413) must be used on all crate engines with steel camshafts. |
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